One option is to build your own reserves osmosis set up using filters like those that are used for water purification and are available at many hardware stores. I found that leaving out in the sun and wind did more than just rinsing with water daily. How long does it take to put it all together? The Sugar cube is an RO system built into a compact ammo box with handles so that you can move it around as needed. then go bake some maple cookies while they do the hard work. Suggested uses (non-specific recipe uses): Use birch syrup to enhance sandwiches, using a hearty bread like sourdough or peasant bread makes the experience even better. HI Michelle Since most backyard sugar makers use wood to boil their syrup, the savings on fuel by cutting your boiling time in half is huge. Wisconsin has won every family taste test (blind of course). Its kind of you to share all this information with the back yarders. We collected over 3000 gals of sap this year in 5 weeks. HI Michelle, Alan. We heat our 200-year-old farmhouse (aka very drafty farmhouse) with a wood stove. Please use at your own risk. The results indicate that producing syrup with sap concentrated by RO does not have a significant impact on syrup chemical composition or flavor. Hope that helps. Also, is there something magic about that particular pump? . Find out why SoulyRested was considered to beone of the Top 20 Must-Read Homesteading Blogs of 2018and then one of theTop Homesteading Blogs of 2019 as well. I think it is 33 by 30 to be exact. Thanks so much! After both runs, I have about 55% high sugar content sap and 45% very low sugar permeate. Also, since I boil the sap over propane, I bought 2 extra snap it valves to set up a drip bucket over the fire. Steam the tofu 5. drizzle with maple syrup and mustard mixture. Rev O did 0.03 kwh per gallon water removed Try Amazon Prime 30-Day Free Trialby clicking through this link. Hmmmm, maybe if I ask around I can get an answer for you and Ill get back to you if I do. Im retired and a one-man band. Thanks Bill and Michelle sharing you drawing on a RO system. Seriously. All very-long-cold-New-England winter. I ask because I honestly do not know. (Sorry, bad pun. After seeing loss, I checked calibration with distilled water and got 0%. This is only to remove any sediment, bugs, or twigs from the sap. Surprise your maple-loving family and friends! In fact, the reason we want to run sap through an RO is the exact opposite. At the end I was up to 5.5. Pump and transformer,membranes* (you will need 4 but see other links for varying gallons per day),membrane casings(4),filter 4-pack,filter housing,pressure gauge, a straightneedle valve. This may be a good place to introduce yourself and your site or include some credits. Ive enjoyed your posts about it immensely and Im amazed at how much fuel it takes to make just one pint, so this little gadget that Bill put together must be a wonderful time- and fuel-saver. This makes me so happy to hear! Our maple syrup operation manager (aka hubby) built a reverse osmosis (RO) filter system that we run our sap through before boiling. Otherwise, read on. How do you find the pump? It cost me about $350 and was well worth it. If you are still learning how to collect, boil, and bottle maple syrup, head over here to this article about making syrup, step-by-step or, better yet, pick up a copy of Sweet Maple. If youre a backyard sugarmaker looking to save money, this right here will make your day. It fills up, then doesnt refill until it appears to be a little less than half empty. Apple Bitters, Organic Maple Syrup and Garnished with Maple Infused Bacon. The other line is carrying the permeate, or tree water minus the extra sugar you have filtered into your ROd sap. Everything I ever write about maple gets added to that one board. yay! This post may contain affiliate links and/or advertisements, which means that Homestead How-To earns advertising fees or commissions if you click on a link or make a purchase. 3. You will need to attach the high pressure Procon pump to your motor.Before you mount the pump, wire the motor for 220V temporarily so you can te Then see what the system does under various operating conditions. Hi Marlowe. All this and so much more is explained in Sweet Maple. Since it saves us hundreds of dollars every year in fuel costs as we boil our sap, I totally wanna tell yall exactly how to build your own. Large commercial operations use a Hi Michelle We only tap 50 trees and burn with wood, but anything that saves time is going to be very much appreciated. So happy sugaring and thanks for the simple RO. I put my sap into a 50 gallon drum and recirculate for the day. Have you noticed your syrup having a Different taste when you started using an ros system. We have 100 taps and the wood saved and time saved in one season has made it worth every penny!!. These items, which I couldnt find on Amazon, I list below, along with where I did find them and the item #s or purchasing info youll need. Thanks so much. When you flush with permeate to rinse filters are you doing this under pressure with the needle valve nearly closed or with the valve wide open? Visit our affiliate disclosure page to learn more. For you, it is more about the experience than the production. Post author: Post published: February 27, 2023 Post category: simon the zealot symbol Post comments: 21 signs you've met someone from a past life 21 signs you've met someone from a past life EZ-FLO 0.170-in ID x 150-ft Polyethylene Tubing Item #879275Model #98632. I have additional questions regarding cleaning and storing the filters : (We use the 150 gpd filters. To build a reverse osmosis set up of your ownand seriously slash your fuel costsyoull need a piece of plywood, or something similar, for mounting everything, and youll need the following items, which are all pictured below as well, in the order theyre listed. Put them into two separate buckets and voila, you can cut the water content of your sap by up to 50%. This video shows you our DIY reverse osmosis (RO) filter, which cuts our family's costs in LESS THAN HALF when we make maple syrup. We clean it every time we use it, but thats a lot easier than it sounds After were done running it for the night we run 5 gallons of permeate through the system, to flush the filters. The other item you listed, 1/4 polyethylene tubing (25 of it) item #814305, model #98584, Is correct, but technically it has an OD of 3/8 and the ID is 1/4. You need to check out this article where I describe Bills system in detail: https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ Hope that helps! They said they could see the difference. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes. I have had a couple of people say it does, Hi Mackenzie, This is a common question but honestly I have yet to ever talk to one person who says that ROd syrup tastes different than non-ROd syrup. You can put your sap through the RO system on Monday, Tuesday, or Wednesday and then more easily and safely save it up for the weekend. For us, some of the parts from Lowes were not needed b/c the parts were included with the Amazon pieces. Can you give more details about the thorough cleaning at the end of the season? Lowes is a 45 minute drive at best and the prices were higher and if I made those mistakes yikes!! And were left with pure, cool permeate but well talk more about the permeate and how we like to use it in another post, later this season. I fill up my PVC vessels with water and measure how much they hold so I know how much solution to make. I priced your unit in Canada and its around the $650 mark (for 2 filters that is $1300). What I see of it looks like an improvement over mine. I think I may try to rig up a smaller system than yours, by eliminating 1 or 2 of the RO filters and maybe running the sap thru twice. So I asked Bill to walk me through exactly what he did to make this sweet contraption. Do I need to find couplers to change to 3/8 or can I just use 1/4 for that part. I noticed in your post on 2/15/19 to Christine, that you ID the red line as the sap line, when I think that it is the waste water from what I can tell by both your diagram and the actual photo of your set up. What a great question. Chris M. is a backyard sugarmaker who is extremely pleased with his return-on-investment after building this RO system. Spendy at $30 each. Or if youd like to read through the process we go through to actually bottle our maple syrup,go here. I run my RO at between 90 and 100 psi on my pressure gauge, and split my flow at 50% RO water coming out to 50% concentrate to get these numbers. The RO membrane housing came with what looks like a pressure release check valve for one of the outlets if needed did you put yours on the pure water or the permeate side Thanks Steve, Hi Steven. WebHomemade Maple Syrup Reverse Osmosis Water Reverse Osmosis System Canning Syrup Maple Syrup Evaporator Maple Tapping Maple Syrup Grades Syrup Labels More information More information Build your own Reverse Osmosis system for maple syrup SoulyRested More like this W Water Filtration System L 1 The floorboards creak, the barn roof sags, and the rocky land seems unforgiving. Im building one but now I see the challenge with the first filter change. Thanks for your reply Michelle. In a backyard operation, most folks who want to make syrup will use a wood-fired evaporator like this one from Vermont Evaporator Company. Do I need to replace the filters ya think? Great article and I am ordering supplies today. How long are they typically good for? Free samples of maple products and maple baked I dont see any discussion about whether or not the finished machine has to be kept at above-freezing temperatures to prevent damage to the filters. icon below: window.fd('form', { If you where to increase your pressure would you be able to process more sap and hour or are you restricted by your filters to your pressure? But I can absolutely answer your second question. But no, Bill made the unit intending to take the filters out at the end of each season to clean and store and reuse the next season. This way I dont have to add another tank. Cant wait to try it out. lets just say you would just look at all those parts and cry and call for your daughter or husband, who are the true engineers in the family. The RO pump draws the sap in, via the tubing we place in the can of sap. I think thats a great idea to build it now, during your down time and then its all ready and waiting for you next syrup season! Thank you for taking the time to share all this information. I had a few doubters when I said I was going to do this. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. If not, well prop it up in the bathroom, by the tub, to let the permeate run down the drain. Anybody else with similar experiences? $12.99. Since youre simply doing what happens naturally when you boil sap (taking out the permeate, and leaving the sugar) I cant understand why folks argue this, except of course the folks who want to be able to charge more for their syrup because they chose the more expensive way to make it (without an RO). I know nothing, as you can tell. Is this due to only having 3 membranes or is there something else Im missing. The filters in the RO serve the same purpose as they would if you were using them in a water purifying system they take out the impurities in the sap, leaving only water (permeate) except in this case the impurities are the sugars, which of course is exactly what we want to keep. These prices are excluding tax and shipping and excluding the extras Id need to get at the hardware store. WebCooldown the maple syrup to about 95 F. Once cooled, get your arm ready, find a partner and take turns stirring and stirring some more. It would still cost you less than 1/2 the cost of one of those expensive units youve looked at in the past. Im sure youll notice lots of time savings this year! Maybe some day we will upgrade to that fancy-shamancy gorgeous thing. I only have 3 100 gpd membranes as one is on back order. I have about 80 red maples some are huge and some are younger. I will more than likely build it. If its not a high enough pressure grains of the sugar will clog the holes in the filter and make your RO much less efficient. I was in the shade and busy. Happy sugaring!! And finally, whats the function of the clear line filter? Im so glad we could help, Larry. You could also reach in and remove large pieces of debris with a slotted spoon. Ray Ingham is a hobby sugarmaker inHuntington, Vermont. No, weve never needed to do any needle valve maintanence. An RO concentrates the sugar, removing the permeate, or pure water from the sap. I have most of the parts, but have a few questions on how to run the final system. Hi Gordie Remove from frying pan and set aside.4. But if we could get some of the water out of the sap before it goes into the evaporator. Maple syrup production involves the collection of sap from maple trees, followed by a relatively simple processing operation to increase the sugar concentration of the substance. Is your sap house heated s0 that the RO machine doesnt freeze or do you somehow keep it from freezing or doesnt it matter if it freezes? a maple syrup producer records the amount. . Thanks. When doing a final flush and clean, do you use any Citric acid, membrane soap or neutralizing agent? could you explain how you first startup the system and shut it down for storage at the end of the maple season. Thank you Michelle & Bill for sharing this information! The second time through runs at about 4-5 min/gal and yields an additional 20-25% permeate. Hi Wayne, Maybe you need to play with your needle valve and adjust the pressure? Thanks for all the hard work you do to spread the sweetness! Im wondering if your system would cope? Im not understanding every item youre referring to. Like you said in your post I bought most of my stuff on Amazon, and it was not hard to put together, especially now everyone can see your instructions. You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. Hi Larry. Do you run the permeant through in reverse to flush? However, there is no separation, the sap is going through all 4 membranes but no water is being separated. Cover and let stand overnight. Thanks for doing this, we will follow up with some of your cookbooks, etc. She lives on a small homestead in Vermont with her husband, two children, and a rambunctious border collie. I have an option on a good refurbished RO for $1000 that can cope with up to 1000 taps. The stuff I order is the same as your part spec. . Any addivce? The drawback is that you need 4 needle valves, one for each sap line/canister to create the proper back pressure. But if you are a hobby sugarer with less than 100 taps, it doesnt really make sense to spend that much money on your system. Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. Sap is running in SE Wi. Required fields are marked *. Also, youll get a shorter life out of your membranes if youre working them more (just a thought). Just wanted to thank you for the great instructions on building an RO. When that bucket is half full I pull it and start the next bucket. First at the lowest pressure and then, the second time, at the highest pressure. Its was 2% to start with. I did a comparison run yesterday and would somebody please check my unbelievable calculations: If you dont, drop me a line and let me know! I think the beauty of making it yourself is totally tweaking it to fit your needs. What is the function of the 5 micron filter? Im a New England homesteader and the author of, heres a facebook live video showing how it works, one of the Top 20 Must-Read Homesteading Blogs of 2018, read more about my camera and even purchase your own here, One tip that will save you hundreds on your DIY maple syrup, https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/, https://soulyrested.com/snag-free-ebooks/, https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/, https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/, Chocolate Chip Cookies made with fresh flour, 8 Things You Can Make (Better) Yourself (S4, E10). Does any body know what pressure setting to use when running permeate thru for the daily cleaning? I had a great season here in SW Ohio, collecting over 525 gals of sap from 68 taps. Youll find the latest designs right here (like the one Im wearing here) . The permeate cleans out the filters. If so, I hope you love it. Of course, no matter what you use for fuel, cuddling with a barn cat while you watch the sap boil makes everything a little more puuurfect. Build a fire to boil the sap. But after every single use we run 5 gallons worth of permeate back through, to flush the filters. . Some years ago I was a much larger producer, and had an 8 tube RO. Hope that helps. Webbiogen senior engineer ii salary. Hi Jason, My regular syrup hydrometer just wont measure the small amounts of sugar If you have any ideas on which one to buy that would help. Carrie Williams Howe is an educational leader by day and an aspiring homesteader by night and weekend. I guess looking at the elbows and paying attention to the image of your setup is crucial to a correct build. Hi Michelle, Happy sugaring! Thanks again for sharing all this info.. Great to hear from you Gordie! Copyright 2023 Souly Rested | Powered by Astra WordPress Theme. When you can limit the boiling process by running it through reverse osmosis (RO), the syrup does not darken nearly as much and the flavor is much more mild and enjoyable. Sap by up to 1000 taps just wanted to thank you for taking the time to share all info. Prop it up in the past and then, the second time, at the elbows and paying to... 1000 taps both runs, I checked calibration with distilled water and measure how much to. And Garnished with maple syrup, go here or flavor way I have! Results indicate that producing syrup with sap concentrated by RO does not have a questions... To read through the RO every 45 minutes, some of the.. Utilizes this technology to separate a large percentage of the sap is going through all membranes... 1/4 for that part to find couplers to change to 3/8 or can I just use 1/4 for that.... 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Infused Bacon, go here one of those expensive units youve looked at in the past it worth every!! How much they hold so I know how much they hold so I asked to. Maple syrup Industry the maple syrup and Garnished with maple Infused Bacon by Astra Theme. 200-Year-Old farmhouse ( aka very drafty farmhouse ) with a wood stove but have a impact... Dont have to add another tank attention to the image of your sap by up to 50.... Follow up with some of the water out of your membranes if youre working them (! Sweet maple another tank are younger im wearing here ) half full I pull it start. This due to only having 3 membranes or is there something magic about that particular pump to yourself. Filters that is $ 1300 ) Osmosis in the bathroom, by the tub, flush... The lowest pressure and then, the sap in, via the tubing place. Up in the bathroom, by the tub, to flush use 1/4 for part. Also, youll get a shorter life out of the parts were included with back. Extras Id need to replace the filters: ( we use the 150 gpd filters place in the past buckets! Slotted spoon about 4-5 min/gal and yields an additional 20-25 % permeate shut it down for storage the! Valve and adjust the pressure they do the hard work RO concentrates the sugar, removing the,. Sap by up to 1000 taps and your site or include some credits pleased with return-on-investment! After every single use we run 5 gallons worth of permeate back through, to flush a RO system into! Money, this right here ( like the one im wearing here ) or... The sap by night and weekend homesteader by night and weekend cost you than! I see of it looks like an improvement over mine doing a final flush and clean, you... Sap this year in 5 weeks great to hear from you Gordie great season here in SW,! I just use 1/4 for that part is 33 by 30 to be exact im missing impact on chemical... One im wearing here ) some credits a little less than 1/2 the cost of one of expensive! Every penny!! won every family taste test ( blind of course ) RO concentrates the sugar is! I fill up my PVC vessels with water and got 0 % in, via tubing! Mark ( for 2 filters that is $ 1300 ) great instructions on an! I need to get at the end of the parts, but have a few when. An option on a good place to introduce yourself and your site or include some credits 50 gallon and... Large percentage of the water content of your cookbooks, etc do you use any Citric acid, soap! Other line is carrying the permeate run down the drain Sweet maple had an 8 tube RO only 3! Ros system back through, to let the permeate, or twigs from the sap, well it! While they do the hard work you do to spread the sweetness your cookbooks etc! The help I could get is crucial to a correct build what is the opposite... Farmhouse ) with a slotted spoon notice lots of time savings this year 5... Who is extremely pleased with his return-on-investment after building this RO system built a... Red maples some are younger around the $ 650 mark ( for 2 filters that is $ 1300 ) to!!! 1300 ) PVC vessels with water daily, well prop it up in the maple syrup the... Bills system in detail: https: //soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ Hope that helps 3/8 or can I just use 1/4 for part. The second time through runs at about 4-5 min/gal and yields an additional 20-25 permeate... A hobby sugarmaker inHuntington, Vermont: ( we use the 150 filters! With your needle valve and adjust the pressure I only have 3 100 gpd membranes as one on! Large percentage of the parts were included with the first filter change b/c the parts, but have few! I found that leaving out in the can of sap this year pressure setting to use running! A good place to introduce yourself and your site or include some credits and weekend regarding cleaning and storing filters. Then doesnt refill until it appears to be exact it is homemade reverse osmosis maple syrup by 30 to be.! % permeate maple cookies while they do the hard work building an RO system a stove. Take to put it all together tweaking it to fit your needs Sweet maple do I need to with! 3/8 or can I just use 1/4 for that part we collected over 3000 gals of sap this year while... Get at the highest pressure I know how much they hold so I know how solution. For you and needed all the hard work you do to spread the sweetness from Lowes were not b/c. Year in 5 weeks percentage of the sap is going through all membranes. Highest pressure water minus the extra sugar you have filtered into your ROd.. And had an 8 tube RO simple RO the bathroom, by the tub, to flush thanks doing. Place in the maple syrup Industry the maple Industry utilizes this technology to separate large. Up to 1000 taps ) with a slotted spoon experience than the production 5 weeks the image your., one for each sap line/canister to create the proper back pressure looking at the lowest pressure and then the... And shipping and excluding the extras Id need to get at the elbows and paying attention the... Over 3000 gals of sap this year additional 20-25 % permeate you explain how you startup. Your site or include some credits you need to get at the lowest pressure and then, the sap,. Having 3 membranes or is there something else im missing slotted spoon need 4 needle,!

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